1/5/2023 0 Comments Joyson safety systems![]() ![]() You have to get past that psychology to get a plant enthusiastic about change." "You enter into this mission often making the people at a plant feel threatened, feel like their jobs are in jeopardy and feel guilty for past problems. "It's a tough task," Hill said of factory transformation in general. The Joyson effort is to get employees and managers on the same page for following standardized work steps, reducing material waste and systematically improving product quality. Hill consults with auto companies on establishing lean manufacturing practices. ![]() But remaking any manufacturing culture takes time, said Michelle Hill, vice president for Oliver Wyman's automotive and manufacturing industries practice in Detroit. Remaking the culture of the factories that made those products will take time, Restiotto said. Joyson recognizes that it will be continually linked to the drawn-out Takata crisis, which has resulted in 63 million airbag inflators being recalled and has been linked to 26 deaths worldwide over the past decade. ![]() Just last week, NHTSA said it is investigating a new wave of possibly flawed airbags in older-model vehicles, once again linking Joyson to past Takata problems, regardless of what NHTSA's investigation determines. Joyson, formerly known as Key Safety Systems, purchased Takata's assets for $1.6 billion in 2018. The past gaffes of Takata - a Japanese supplier that grew fast in the late 1990s and early 2000s as global automakers clamored for its cleverly designed, cost-effective airbag modules - continue to haunt Joyson. The group recently presented early findings to Joyson's senior management showing that the first 15 plants have reduced scrap levels, posted higher cost-savings figures and generated more employee ideas on future cost reductions, Restiotto said. ![]()
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